How Tyre Racking Systems Differs from Standard Shelving?

asjadkhanseo

New Member
Standard pallet racking assumes uniform box shapes and consistent loading patterns. Tire racking must accommodate circular profiles, varying widths, and the tendency of tires to roll or shift.

Beam depths in tire systems often exceed standard racking by 20-40% to prevent tires from protruding into aisles. Load distribution calculations factor in concentrated weight at contact points rather than evenly distributed pallet loads.

Adjustability becomes critical since a single facility might store tires ranging from 8 kg passenger models to 150 kg truck tires. This requires wider adjustment ranges and more robust locking mechanisms than conventional shelving.

Why Dubai Businesses Invest in Tire Racking Systems

Maximizing Premium Real Estate Value

Dubai warehouse space costs between 75-150 AED per square meter monthly depending on location. Every square meter storing tires on the floor represents an ongoing expense that vertical racking can optimize.

Consider this comparison:

Storage MethodFloor Space UsedTires StoredCost Efficiency
Floor Stacking (3 high)100 sqm400 tires18.75 AED/tire/month
Selective Racking (5 levels)100 sqm1,200 tires6.25 AED/tyre/month
Drive-In System (6 deep)100 sqm1,800 tires4.17 AED/tire/month

The monthly savings from vertical storage often exceed the entire racking investment within 12-18 months.

Protecting Inventory Investment

Tires sitting on warehouse floors absorb moisture from concrete, leading to internal corrosion of steel belts. Bottom tires in stacks deform under pressure, developing flat spots that make them unsellable.

Temperature fluctuations at floor level accelerated rubber degradation. Tires stored 1-2 meters above ground experience more stable conditions, extending shelf life by 20-30% according to industry studies.

Organized racking also prevents the accidental sale of old stock. When inventory rotates properly, you sell fresh tires rather than discovering aged inventory after it has depreciated.

Meeting UAE Safety Regulations

Dubai Municipality and Civil Defense regulations require clear aisles, stable storage, and fire safety compliance. Random tire stacks violate these requirements and expose businesses to fines or closure orders.

Properly installed racking systems meet international standards like BS EN 15635. This compliance protects your business legally and reduces insurance premiums by demonstrating professional risk management.

Fall protection, seismic stability, and load capacity documentation all become straightforward with certified racking systems. Floor stacking offers none of these advantages.

Improving Daily Operations

Time is money in automotive service. When a customer needs a specific tire, locating it in 30 seconds versus 10 minutes determines whether you complete five services per day or eight.

Organized racking with clear labeling enables this speed. Employees new to your facility can find items without extensive training. Inventory accuracy improves when every tire has a designated location rather than "somewhere in the pile."

Receiving shipments becomes faster too. New stock goes directly to predetermined locations instead of creating temporary staging areas that block productive space.
 
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